Lusaka, Zambia · since 2019

When the OEM says discontinued, we design the replacement.

HERO Control Systems is Zambia's leading engineer-led industrial technology company: we repair the power electronics that run the country's telecom towers, water utilities, mines and factories, design the boards nobody makes any more, power and secure corporate sites, train the engineers, and build the software that keeps it all running.

The HCS-designed contactor coil economizer board for Lusaka Water on the workshop bench — Designed in ZambiaDesigned in Zambia by HEROLusaka Water contactor board · running since Feb 2026 · zero failures
Trusted by
  • MTN
  • Crown Millers
  • Ministry of Technology & Science
  • Lusaka Water Supply & Sanitation Company
  • MultiChoice
  • Big Tree
  • Zamtel
  • ZESCO
Travis Labs — repair, maintenance & design

Engineers, not traders — the difference buyers feel.

We do not import parts and mark them up. We diagnose to component level with oscilloscopes and thermal imaging, repair on our bench in Lusaka, and when the card is discontinued we design a new one — a capability no other company in Zambia has put on public record.

2019Operating since
300+Engineers & technicians trained
8+Blue-chip clients
7Live O'Sense apps
HCS replacement card installed in an LWSC pump panel and running
Burnt original OEM contactor card
HCS-designed replacement contactor coil economizer board
Case study · Lusaka Water Supply & Sanitation Company

When the OEM said "discontinued"

Pump-station contactor control cards kept burning out and the manufacturer had stopped making them. Travis Labs reverse-engineered the card, designed a new PCB and firmware, and built a replacement in Lusaka. Deployed since February 2026 — zero failures.

Deployed since Feb 2026 · zero failures

Read the story
Who we work for

Trusted by the operators that keep Zambia running.

MTN ZambiaZESCOLusaka Water Supply & Sanitation Co.Trade KingsBayerMinistry of Technology & ScienceNational MillingCrown MillersJCHX Mining (Botswana)
Training

We train the people who keep plants alive.

300+ engineers and technicians trained in PLC & automation, electronics and power design, thermal imaging and energy storage — on real drives, real boards and our own Zabble training kit.

See the programmes
Trainees wiring a motor-control panel with an HCS instructor
Technician behind a bench-built PLC panel
Zabble training board on an oscilloscope
O'Sense SalesOps dashboard
O'Sense — operations software

Seven apps. One login. Built for Zambian SMEs.

Xeel · SalesOps · Money · Inventory · Workshop · Field Work · Route43. Browser-based, offline-capable, statutory-compliant, and it talks to your team on WhatsApp. Free to start.

Lamia 1 · available 2028

Lamia 1 — the first phone designed in Zambia.

A bench that redesigns industrial boards and exports electronics is a bench that can design a handset. Lamia 1 is our programme to prove it — target availability 2028.

The Lamia programme
Lamia 1 concept render
Eng. Cephas Kalembo inspecting a rebuilt power module at the HCS bench
Where this is going
Today we repair what fails and design the replacement when the OEM says "discontinued". Within twenty years we design and manufacture our own PLCs, industrial controllers and embedded processors — the first chip maker in Africa, built from Zambia.HCS vision 2050 · Learn · Build · Scale
Meet the team →

Equipment failing? OEM can't help?

Send a photo of the nameplate on WhatsApp and we will tell you what we can do.

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